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Made of a simple link plate and pin construction, steel leaf chains is identified by a number that refers to the pitch and the lacing of the links. The chains have specific features like for instance high tensile strength for each section area, which allows the design of smaller devices. There are B- and A+ kind chains in this series and both the AL6 and BL6 Series have the same pitch as RS60. Lastly, these chains cannot be driven using sprockets.
Comparably, in roller chains, all of the link plates have higher fatigue resistance due to the compressive stress of press fits, while in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the maximum acceptable tension is low. If handling leaf chains it is vital to consult the manufacturer's manual in order to guarantee the safety factor is outlined and use safety guards always. It is a good idea to apply extreme care and use extra safety measures in applications wherein the consequences of chain failure are serious.
Higher tensile strength is a direct correlation to the utilization of more plates. As the use of much more plates does not improve the utmost acceptable tension directly, the number of plates may be limited. The chains need regular lubrication because the pins link directly on the plates, generating a very high bearing pressure. Utilizing a SAE 30 or 40 machine oil is frequently advised for nearly all applications. If the chain is cycled more than one thousand times each day or if the chain speed is more than 30m for every minute, it would wear very quick, even with continual lubrication. Hence, in either of these conditions using RS Roller Chains will be much more suitable.
The AL-type of chains should only be used under particular conditions like for example if wear is really not a big issue, when there are no shock loads, the number of cycles does not go over 100 on a daily basis. The BL-type will be better suited under other situations.
If a chain using a lower safety factor is chosen then the stress load in components would become higher. If chains are utilized with corrosive elements, then they can become fatigued and break rather easily. Doing frequent maintenance is really important if operating under these kinds of conditions.
