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The very first excavator prototype consisted of a device with two industrial beams on a rotating platform fixed to a used truck. There was a telescopic cylinder that was used to move the beams back and forth. This enabled the fixed blade at the far end of the beams to pull or push the dirt. Soon improving the first design, the brothers made a triangular boom so as to add more strength. Furthermore, they added a tilt cylinder that let the boom turn 45 degrees in either direction. A cylinder was positioned at the rear of the boom, powering a long push rod to enable the machine to be equipped with either a blade or a bucket attachment.
1992 marked a momentous year for Gradall with their introduction of XL Series hydraulics, the most dramatic change in the company's excavators ever since their creation. These top-of-the-line hydraulics systems allowed Gradall excavators to deliver high productivity and comparable power on a realistic level to conventional excavators. The XL Series ended the original Gradall equipment power drawn from gear pumps and low pressure hydraulics. These traditional systems efficiently handled finishing work and grading but had a hard time competing for high productivity work.
The new XL Series Gradall excavators proved a significant increase in their digging and lifting ability. These models were made along with a piston pump, high-pressure hydraulics system that showed huge improvements in boom and bucket breakout forces. The XL Series hydraulics system was even developed along with a load-sensing capability. Conventional excavators utilize an operator to select a working-mode; where the Gradall system could automatically adjust the hydraulic power for the job at hand. This makes the operator's overall job easier and also conserves fuel at the same time.