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Eventually, lift truck components will wear and have to be replaced. Purchasing new parts could become a pricey endeavor so one more idea is to obtain used lift truck components. This could save much money eventually. It is a great idea to purchase used forklift parts that have been reproduced. These components would guarantee that you are getting components that will work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing worn out or broken components is a more cost effective method in general compared to rebuilding. With rebuilding parts, just the parts which are broken or worn out get replaced, which means that other wearable parts might break down soon after acquisition.
Remanufacturing however provides the best guarantee for used components. Remanufactured parts are taken apart and cleaned and then all wearable pieces are changed. All wearable parts are replaced regardless of age or wear which is one more rationale why reproduced parts in general run so much better. Whatever component within the part is new and this provides much longer life to the used part. Depending on the forklift parts that are being redone, the cleaning process and the whole remanufacturing process would vary.
Testing and Replacing Parts
After complete disassembly, the engines are oven cleaned. Several components of the engine like for instance spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A thorough inspection is done to be able to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement components utilized on transmission parts meet OEM specifications.
Wearable parts
Some parts like torque converters, the alternator, the water pump, the starter and steer axles could get longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric forklift is maintained by the control card. This card could even be remanufactured with replacing all aged and worn out parts. Not like different lift truck components the control card can only have the worn and aged components replaced.
OEM Specs
Components which are remanufactured have to be comprehensively examined upon reassembly to guarantee they are in good condition previous to being sold. When buying these parts, it is a good idea to make sure that they have undergone all of the proper testing and inspections. On certain larger components like engines, transmissions and steer axles, OEM specification replacement components should be used.
The dealer of used forklifts and parts can ensure that the reproduced components have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of remanufactured components than the parts that were only rebuilt.
