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Inspect a Forklift
HRSDC and OSHA report that over ten thousand workplace injuries related to fork lifts occur every year. Driver error is the reason for many of these accidents. Lack of proper equipment check and maintenance results in many others. Operation and maintenance of a forklift is not just the reason for personal injuries, but also of property damage. Forklifts could damage sprinklers, building structures and overhead pipes, and other machines when incorrectly used. The following day by day inspections should be performed in order to reduce the possibility of forklift mishaps.
Prior to inspecting different fluid levels turn off the engine. Check these fluids: hydraulic oil, fuel, engine oil, brake fluid and coolant. The tires also have to be inspected for signs of wear and tear. Check the air pressure in the tires. Check the forks' condition. The load backrest should be firmly attached. Do a visual inspection of the top-clip retaining heel and pin. After that carry out an inspection of the mast chains, hydraulic hoses, stops and cables. Make sure that both the finger and overhead guards are firmly attached.
LP forklifts have propane tanks that have to be inspected for signs of damage, rust or corrosion. Test the battery's electrolyte levels and charge. All belts must be checked for wear. Check to make sure the owner's handbook is stored on-board the forklift in a storage compartment. Check the seat belt to make sure the latches are secure. Check the hood latch to make certain that it is functioning as it should.
Start the forklift and listen to the engine noise to make certain there are no unusual sounds. If there are, investigate immediately. Check the accelerator and the steering controls. The service brake and the parking break must be properly functioning.
To guarantee proper functioning in both forward and reverse, the drive control and tilt control must be checked. The functioning of the hoist, the lowering control and attachment control requires periodic checking. Check the lights and horn. Then check the wipers, heater and defroster to make sure they are functioning well. Check every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance involves checking tires and replacing worn or damaged tires. Different types of forklifts are intended to be utilized with specific types of tires: pneumatic, polyurethane or solid. Tire types differ depending on factors such as ground surfaces, duration and frequency of use and the weight of the load. To be able to change a forklift tire you would require the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires periodically is vital to help prolong the life of the machinery.
Instructions
1 Check the tires carefully if there are signs of damage of wear. Make certain that the type of tire on the forklift is the correct type. If the wear on the tire exceeds 40 percent, the tire should be replaced.
2 You should purchase spare or replacement tires.
3 Position the jack underneath the tire and lift the forklift to a height which enables you to remove the tire easily.
4 Remove the old tire by utilizing the tire press to separate the rim from the tire. Replace the tire with the new one and firmly secure. Lower the forklift, and after that move the jack to the next damaged tire and do the same thing.
5 A damaged tire can be fixed on site by a local repair company. If this is your first call, the repair company could provide a free estimate. If the tires are very large, you will require a stationary tire press. In that case, you should take out the tire and bring it to a repair shop.
