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Lift truck batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The forklift nameplate will state the exact truck voltage, the most amp-hour capacity and the minimum battery weight. The forklift Operating Manual will even include the right battery details intended for the lift truck.
There are two base kinds of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not need any extra water. Sealed batteries instead utilize a chemical reaction to be able to maintain right fluid level during the life of the battery. A flooded battery requires water to be added frequently in order to guarantee the right electrolyte level within the battery.
Most lift truck can accommodate a wide range of battery sizes. The battery must be selected so as to fit in the size of the battery compartment. Nearly all battery companies could offer a battery listing of right sizes that are suggested for your particular forklift.
With an electric lift truck, the battery is utilized as the truck counterweight and the forklift capacity is dependent on the battery being a particular minimum weight. Follow the information specified on the lift truck nameplate to be able to ensure you are using a battery which meets minimum weight specified.
Battery chargers must be correctly matched to the specific battery that is being charged. It is necessary to guarantee the charger has sufficient amp-hour capacity in order to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity should be with ten percent of the amp-hour capacity of the battery to be able to guarantee the most effective charging. Previous to commencing the charging cycle, be sure the battery is first connected to the charger. Always check the battery details like for instance the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always check so as to see if the right type of charger is being used in order to charge the battery. Most of the newer chargers can safely charge many kinds of batteries and will thusly be labeled as able to accept all batteries. Using an older charger, for instance so as to charge only flooded batteries could be unsafe if used for sealed batteries and damage to both charger and battery would happen. It is important to initially check the instruction plate on the charger to be able to be positive it can accept the kind of battery you wish to charge.
For flooded batteries, it is important to just add the necessary requirements of water when the battery has been charged. This practice would prevent the spattering of electrolyte out of the battery as it is being charged.
Some guidelines meant for improving the life of a battery comprise: always keep the battery clean regardless of kind and for flooded batteries specifically, keep their fluid levels topped up. Another general rule is to charge the battery and allow it rest for an 8 hour period before using. Make use of an "equalizing" charge every 5th charge in order to keep all the cells topped up at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity previous to recharging.
Electric forklifts could be equipped together with different devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which will disable the lifting circuit and sound an alarm to notify once the battery has been discharged to a present level. There are more simple gas gauge meters available also. Utilizing those monitoring devices will help avoid truck and battery damage from severely discharging the battery through use.
